Hybrid Bond Diamond CBN Grinding Wheels for Flute Grinding CNC End Mill Tool

Short Description:

The Hybrid Wheel having a hybrid structure of special metal bond and resin bond enables highly efficient and high grade grinding of material that are difficult to grind. Hybrid bonding technology combines the wear resistance of metal bonds with the porosity of resin bonds. The porous structure of the abrasive yields improved diamond/CBN exposure. Hybrid Wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction In cycle times. Even doubled stock removal is possible, compared to a conventional resin bond wheel.


Product Detail

Product Tags

The whole new hybrid grinding wheel in combination of multiple bonding method is mainly utilized by CNC tooling grinding machine which engages to groove and grind powerfully for carbide endmill. It can be also used for grinding other tough and fragile materials as well as HSS and heat treatment materials.We have a wide choice of off-the-shelf products, with the possibility of custom-made and reprofiled wheels to enable complex geometries.

Model
D(mm)
X(mm)
T(mm)
H(mm)
1A1
50,75,100,125,10
2,3
6,10,12,15,20
20,31.75,32
1v1
50,75,100,125,10
2,3
6,10,12,15,20
20,31.75,32
3A1
50,75,100,125,10
2,3
6,10,12,15,20
20,31.75,32
11V9
50,75,100,125,10
2,3
18,20,25
20,31.75,32
12V9
50,75,100,125,10
2,3
18,20,25
20,31.75,32
12V2
50,75,100,125,10
2,3
23
20,31.75,32
模型
模型
模型

Metalworking tools needs of milling, turning, boring, drilling, threading,cutting and grooving. These tools are usually made of High-Speed Steel,Tool Steel,Tungsten Carbide,Synthetic Diamond,Natural Diamond,PCDand PCBN.All these materials are very hard, above HRC30. So when grind them, you usually need Diamond or CBN Grinding Wheels. Ruizuan designed resin bond and hybrid bond diamond cbn grinding wheels for sharpening them.

IMG_3560

Advantages of grinding wheel on CNC machine
1.Low cutting forces
2.High material removal rates
3.Low machine power consumption
4.Low frictional heat
5.Smooth surface finish and edge quality
6.High profile retention ability
7.Long dressing interval

Application machines
(1) Universal Cutter Grinder :CUTTERMASTERS,DECKEL,MICHAEL DECKEL,ISOG,VEVOR,Shars,MRCMWARCO,EWAG,Anca,Cincinnati,Griffo,Haro,Hawema,Huffmann,Jungner,Kirner,Rollomatic,Saacke,Gebr.,Safag,Wadkin,Walter,Schneeberger,Schutte,Sorenco,Stausak,Stream,Tacchella,Viking,Tempo,Straussak,Stream,Watkins
(2) CNC tool grinding machine : 2-axis,3-axis,4-axis,5-axis,6-axis CNC tool grinding machine

5-master-cnc-tool-grinder
Cuttermaster-Professional-End-Mill-Sharpener-JXT-DRO-1
MR-X6A End Mill Re-sharpener

FAQs:
1.What is the main advantage of hybrid bond grinding wheels?
Hybrid bond wheels combine high grinding efficiency, good profile retention, and long service life for CNC tool grinding.
2.Can this wheel reduce grinding heat during flute grinding?
Yes. The hybrid bond design helps reduce grinding temperature and improves cutting edge quality during high-speed grinding.
3.Is the wheel suitable for continuous mass production?
Yes. It is designed for stable long-term grinding performance and consistent tool accuracy in batch production.
4.What coolant is recommended for grinding?
Oil coolant or water-soluble coolant is commonly recommended to improve surface finish and wheel life.
5.How long is the production lead time?
Standard production lead time is usually around 2–5 weeks depending on wheel specifications and order quantity.
6.Can urgent orders be arranged?
Yes. Expedited production is available for some custom wheels upon request.
7.What shipping methods are available?
The wheels can be shipped by express, air freight, sea freight, or railway transportation according to customer requirements.
8.How are the grinding wheels packaged for export?
Products are usually packed in protective cartons or export wooden cases to prevent damage during transportation.
9.Can technical support be provided before ordering?
Yes. Grinding parameters, wheel selection, and machine matching suggestions can be provided according to the application.
10.Can OEM or customized branding be supported?
Yes. Customized wheel specifications, labels, and OEM packaging are available for distributors and machine manufacturers.


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